Fuel combustion cell



H. H. GREGER FUEL COMBUSTION CELL Original Filed Dec. 9, 1952 Oct. 10, 1939.

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Patented Oct. 10, 1939 UNITED STATES PATENT OFFICE FUEL COMBUSTION CELL Herbert 11ans Greger, Washington, D. C.

Application December 9, 1932, Serial No. 646.562 Renewed March 15, 1939 'I Claims. (Cl. 13G-86) This invention relates to improvements ln the gen containing gas that is introduced at the oxiconstruction and operation of fuel combustion dizing electrode, contains carbon-dioxide, the oxicells, i. e., gas cells and coke cells. dation of the sodium ion may be carried as far as I have found that it is possible to improve the to sodium carbonate. This may be illustrated by efllciency of fuel combustion cells by supplying air the following reaction: 5

together with carbon dioxide, or air with carbon 4. At the oxidizing electrode:

dioxide in mixture with steam, to the oxidizing i electrodes of the cell. These gases must be passed 2Na++ /2O2+CO2 N9"2C03+2(+) in a suitable manner to one electrode. 'I'his This oxidation of the Sodll-nn lon to Sodium manner depends on the construction cf the ccii carbonate results into a larger amount of free 10 and on the composition of the electrode material. energy being available and Consequently lIltO the Also the other electrode must be constructed in a DIOdllCtiOn 0f a higher Voltagesuitabic manner to give best results The improvement representing the present in- A morc detailed description and cxpianation ci Vention comprises the elimination of the electrothe prcccss fciicws. The common fiici con-innschemical effect of a gaseous or CO2 concentration 16 tion cell consists, as any other galvanic cell, in its cellessential parts of two electrodes, an electrolyte A Probable explanation 0f the manner 0f operaand a diaphragm, The pui-pose cf tiicso pai-ts is tion of the cells is as follows: on the fuel electo permit the electrochemical reactions to take trollo oolbon dioxide is formed by Combustion of piace, These depend cnam-cat variety cf factors, the fuel. Assuming that there is no CO2 at the 20 such as the operating temperature, the type of oxygen electrode,a concentration cell will be set fuel, the type of electrolyte, the type of electrodes, UD exerting a Voltage Opposing that generated by thc construction of thc ccii' ctc the fuel cell proper. However by introducing CO2 In operating the cell a fuel gas is introduced at Wltn tno alf at the oxlollzlng electrodo the opposons electrode, whcrc it ccmcs intc contact with ing voltage of the gaseous concentration cell is 25 thc electrolyte' and reacts chemically therewith diminished, thus increasing the net voltage of the releasing electrical charges, which are imparted fuel oellof in other Words lnofoaslng tno free to that electrode. Simultaneously an oxygenenergy 0l' avnllnblo Work which the Coll ma? containing gas is introduced at other electrode Prodlloewhere it comes into contact with the electrolyte, Another advantage lS the fool that the electro- 30 and reacts chemically therewith, releasing electrllYto l5 regenerated at the oxidizing olootlode cal charges to this electrode. Also solid fuel may which PloVldoS for the possibility of lts immediate be used in Operating such cei1s use again, instead of the sodium oxide diffusing to In order tu show more clearly which reactions the fuel electrode and being regenerated there 3o tke piace in such a fuel cen u, may be assumed according to Reaction 3. This will result in a 35 'that the electrolyte consists of sodium carbonate decrease of Polarisation by regenerating the oleo' and the fuel of co and H2. The following reacnoline more qucklytions will take place: (In order to avoid confusion The improvements wat are possible by lfhe as to electrode nomenclature, the electrode at above process Wm be evldent from the followmg l0 which the oxygen is introduced will be termed the example: The theoretical voltage of electrochemi- 40 oxidizing electrode, while the other electrode cal hydrogen gas Oxidatlon m the common fuel Wm be designated the fuer electrode) cell (Reactions l, 2, 3) is 1.16 volts at 600 C. while im up to 1.43 volts are obtained in the improved fuel 1 At the, 0x ng electrode cell according to Reactions 2 and 4. This im- 43 2N91++1 02=Na20+2i+l proved E. M. F. provides for a general improve- 45 2 At tnc fuci ciccti-odc: ment in the performance of the cell and for a higher energy output. For any kind of other fuel (a) COa"+H2=CO2-|H2O+2(l corresponding voltages are obtained. (b) CO3 +CO=2COzl-2(l An electrolyte which was found to be suitable o0 3. Regeneration of the electrolyte-(Nago diffor the improved fuel cell consists of fused carbo- 50 fuses to the fuel electrode and absorbs CO2 pro- Dalles, 0I' 0f a mixture 0f fused Salts COIllSaning duced by Reaction 2) carbonatos, such as for instance of carbonates and halides of the alkali and alkaline earth metals. Na2O+CO2ZNa2CO3 The cell may be operated at any temperature at If however, according to my invention, the oxywhich molten carbonatos pure or in mixture with 55 other substances form a suitable electrolyte, such electrolytes being disclosed in my copending application Serial No. 646,940, filed December 9, 1932, now patent No. 1,963,550, granted June 19, 1934. However the most suitable operating conditions for practical purposes exist between 500 and about 700 C.

For economic reasons and requirements of absolute stability oxide electrodes are used in this invention to form the oxidizing electrode. It will be readily understood that also other electrode materials may be used, which however are generally more expensive, such as silver nickel-chromium-steels, etc. It is self-evident that this electrode material must show, besides absolute stability under the operating conditions of the cell, also a good conductivity and must permit the development of the proper voltages. Magnetite has been used as material for this electrode construction in fuel cells in the past, but it is quickly oxidized to ferric oxide which is a poor conductor.

Extensive research has revealed that ferrites of the Me.Fe2O3 type, pure or in their mixtures yield very satisfactory stable electrodes if MeO is the oxide of a bivalent metal which is non-oxidizable, i. e., saturated with oxygen or in its highest state of valence. Such oxides are CuO, MgO, ZnO, NiO, and they may be contained in the ferrite in proportions ranging from 1/2 to 11/2 molecules: For instance,

1/2 (CuO) .1 (F6203) t0 1/2(CuO) F8203) The just mentioned ferrites are satisfactory conductors at temperatures above 500 C.

Not all types of oxide electrodes permit the development of the full voltages corresponding to the above mentioned Reactions 1, 2, 3, 4. Oxide electrodes often tend to develop the voltage that corresponds to their own oxygen potential at a given temperature, unless proper precautions are taken in the construction of the cell.

Reference is made at this point to the accompanying drawing in which:

Figure 1 illustrates the electrode-diaphragm assembly as used if a precious metal such as silver is used as the electrode material, and is included herewith to clarify the present explanation by direct comparison.

Figures 2 to 6 illustrate the electrode-diaphragm assemblies in various modifications as embodied in the present invention.

Figures 7, 8 and 9 explain the symbols employed in the drawing.

The performance of the cell is poor if the oxide electrodes are highly porous and contain the electrolyte in their pores. 'I'he most unfavorable condition of such electrodes is illustrated by Fig. 1 of the accompanying drawing in which a section of a cell is given, constructed of a porous oxide oxidizing electrode and a fuel electrode separated by a diaphragm. They are saturated by the electrolyte. In such electrodes the electrochemical reactions take plate directly between the oxide material and the ions of the electrolyte, instead of taking place at the outer surfaces of the electrodes to which fuel gas, as well as oxygen and carbon dioxide-containing gas are passed as indicated in the drawing. Since the main part of the electrochemical reactions take place in the electrode pores small opportunity exists for the carbon dioxide to become electromotively active because it can not penetrate into the pores While the oxygen is absorbed by the electrode material itself and becomes electromotively active by this absorption. The porous oxide electrodes act like a filter for the above mentioned fuel cell Reactions 2 and 4. The areas at which the electrochemical reactions should take place are indicated in the drawing by small circles.

The voltages of cells constructed of oxide elec.. trodes are sometimes very much lower than the maximum voltages and currents that can be obtained il' such fuel combustion cells are properly constructed and operated. However, if even in a poorly constructed cell a precious metal, such as silver for instance, is used instead of the oxide as an electrode material, the electrical results are excellent and the proper theoretical voltages for the fuel cell Reactions 2 and 4, are obtained without any diiliculty. This shows that the electrode material has an important bearing on the performance of the cell.

However I have found that the oxide electrodes give very satisfactory results too if their shape as well as the construction and operation of the cell are adapted to the particular needs of the process. These requirements are met in the following manner:

The oxygen and carbon dioxide containing gas is passed through a space between the oxide electrode and the diaphragm which is saturated with the electrolyte. Thus the areas at which the electrochemical reactions take place are on the electrode surface which faces the diaphragm and the electrolyte. Through this method of cell construction and operation the oxide electrodes obtain the electrochemical properties of precious metals, because there is no possibility that the reactions between the electrolyte and the electrode can eliminate the fuel cell Reactions 2 and 4 either in part or in whole. The space between the diaphragm and the electrode may have a variety of shapes depending on the shape that is intended for the gas passage, as shown in Figs. 2, 3, 4, 5 and 6.

The method of cell construction that has been just described for the oxidizing electrode must be used for the fuel electrode. Fuel gas is passed through space between the latter electrode and the diaphragm. Through this method electrodes produced from cheap metals such as iron, iron alloys, copper and copper alloys are effectively protected from electrochemical oxidation in the cell. Otherwise metal oxides are formed on this electrode through the electrochemical oxidation thereof. These metal oxides may tend to impose their own usually lower voltage, on the cell, as has been described in connection with the oxidizing electrode.

Fig. 6 demonstrates an important development in the construction of gas cells. The two larger surfaces of an oxide electrode are prepared as electrode surfaces and shaped in suitable manner to provide gas passages. This oxide electrode is entirely enveloped by the diaphragm (as indicated by the lower end of Fig. 6), except in those places Where the O2 and CO2 containing gas enters and leaves the gas passages of the electrode. In all places where the oxidizing electrode touches the diaphragm, both are solidly joined in the process of manufacture. This may be achieved by a suitable heat treatment in the same manner as is frequently done in the pottery industry by joining two pieces of clay together in the process of burning. In this way solid oxidizing electrode diaphragm blocks are produced, which greatly simplify 4the construction of the cell. These blocks may be manufactured in any desirable sizes and shapes and may be put together in various ways to form a cell.

For instance, wire may serve as the fuel cathode, as indicated in Fig. 6. These electrodes are placed between two oxidizing electrodes diaphragm blocks. Thus each oxidizing electrode as well as each fuel electrode operates for two cells which is of great importance for the economic construction of fuel combustion cells.

The direction which these wire electrodes occupy in the cell obviously determine the course of the fuel gas. The current of the fuel gas may thus be made to flow either parallel tc the O2 and CO2 containing gas, or both gas currents may be crossed or may have any other desirable direction. However, for the production of an absolute gas tightness in the cell and for insulating the oxidizing and fuel electrode terminals properly and effectively, I have found it preferable to cross the two gas currents, as shown in Fig. 6.

Whereas I have described my invention by reference to specific forms thereof, it will be understood that many changes and modiiications may be made without departing from my invention.

I claim:

1. The process of generating electricity which comprises introducing a fuel gas into a gas cell at one electrode thereof where it contacts an electrolyte comprising a fused mixture of alkali and alkaline earth metal carbonates and halides and reacts chemically therewith releasing electrical charges to said electrode and simultaneously introducing at least one gas containing oxygen and a carbon dioxide containing gas at the other electrode where it contacts said electrolyte and reacts chemically therewith releasing electrical charges which are imparted to said other electrode. i

2. The process of generating electricity which comprises introducing a fuel gas into a gas cell at one electrode thereof Where it contacts an electrolyte comprising a fused mixture of alkali and alkaline earth metal carbonates and halides and reacts chemically therewith releasing electrical charges to said electrode and simultaneously introducing a gaseous mixture comprising air and carbon dioxide at the other .electrode where it contacts said electrolyte and reacts chemically therewith releasing electrical charges which are imparted to said other electrode.

3. The process of generating electricity which comprises introducing a fuel gas into a gas cell at one electrode thereof when it contacts an electrolyte comprising a fused mixture of alkali and alkaline earth metal carbonates and halides and reacts chemically therewith releasing electrical charges to said electrode and simultaneously introducing a gaseous mixture comprising oxygen and carbon dioxide at the other electrode Where it contacts said electrolyte and reacts chemically therewith releasing electrical charges which are imparted to said other elec trode.

4. The process of generating electricity which comprises introducing a fuel gas into a gas cell at one electrode thereof which it contacts an electrolyte comprising a fused mixture of alkali and alkaline earth metal carbonates and halides and reacts chemically therewith releasing electrical charges to said electrode and simultaneously introducing a gas containing air, steam and carbon dioxide at the other electrode where it contacts said electrolyte and reacts chemically therewith releasing electrical charges which are imparted to said other electrode.

5. The method of generating electricity which comprises burning a fuel at one electrode of a cell consisting of a fuel electrode, an oxidizing electrode and an electrolyte comprising a fused mixture of alkali and alkaline earth metal carbonates and halides, an oxygen containing gas together with a carbon dioxide containing gas being introduc-ed into the cell at the said oxygen electrode, electricity being generated as a result of chemical reactions effected under the conditions described.

6. The method as described in claim 5 in which the fuel electrode is solid and carbonaceous.

'7. The process of generating electricity in a fuel cell of two electrodes, a diaphragm and an electrolyte, which comprises introducing a fuel gas into a gas cell at one electrode where it contacts an electrolyte comprising a fused mixture of alkali metal and alkaline earth metal carbonates and halides, and simultaneously introducing a gas containing air and carbon dioxide at the other electrode where it also contacts said electrolyte, the two gases and the electrolyte reacting chemically to produce energy which under the conditions specified becomes avaliable as electrical energy.

HERBERT H. GREGER.

CERTIFICATE OF CORRECTION.

Patent No. 2,175,525.

October lO, 1959 HERBERT HANS GREGER.

It is hereby certified that error appears in the printed specification of the above numbered patent requiring correction as follows: Page, second column, line 15, claim Li, for the word "which" read where; and that the said Letters Patent should be read with this correction therein that 'the same may conform to the record of the case in the Patent Office.

Signed and sealed this llith day of' November, A. D. 1959.

(Seal) henry Van Arsdale, Acting Commissioner of Patents.

sizes and shapes and may be put together in various ways to form a cell.

For instance, wire may serve as the fuel cathode, as indicated in Fig. 6. These electrodes are placed between two oxidizing electrodes diaphragm blocks. Thus each oxidizing electrode as well as each fuel electrode operates for two cells which is of great importance for the economic construction of fuel combustion cells.

The direction which these wire electrodes occupy in the cell obviously determine the course of the fuel gas. The current of the fuel gas may thus be made to flow either parallel tc the O2 and CO2 containing gas, or both gas currents may be crossed or may have any other desirable direction. However, for the production of an absolute gas tightness in the cell and for insulating the oxidizing and fuel electrode terminals properly and effectively, I have found it preferable to cross the two gas currents, as shown in Fig. 6.

Whereas I have described my invention by reference to specific forms thereof, it will be understood that many changes and modiiications may be made without departing from my invention.

I claim:

1. The process of generating electricity which comprises introducing a fuel gas into a gas cell at one electrode thereof where it contacts an electrolyte comprising a fused mixture of alkali and alkaline earth metal carbonates and halides and reacts chemically therewith releasing electrical charges to said electrode and simultaneously introducing at least one gas containing oxygen and a carbon dioxide containing gas at the other electrode where it contacts said electrolyte and reacts chemically therewith releasing electrical charges which are imparted to said other electrode. i

2. The process of generating electricity which comprises introducing a fuel gas into a gas cell at one electrode thereof Where it contacts an electrolyte comprising a fused mixture of alkali and alkaline earth metal carbonates and halides and reacts chemically therewith releasing electrical charges to said electrode and simultaneously introducing a gaseous mixture comprising air and carbon dioxide at the other .electrode where it contacts said electrolyte and reacts chemically therewith releasing electrical charges which are imparted to said other electrode.

3. The process of generating electricity which comprises introducing a fuel gas into a gas cell at one electrode thereof when it contacts an electrolyte comprising a fused mixture of alkali and alkaline earth metal carbonates and halides and reacts chemically therewith releasing electrical charges to said electrode and simultaneously introducing a gaseous mixture comprising oxygen and carbon dioxide at the other electrode Where it contacts said electrolyte and reacts chemically therewith releasing electrical charges which are imparted to said other elec trode.

4. The process of generating electricity which comprises introducing a fuel gas into a gas cell at one electrode thereof which it contacts an electrolyte comprising a fused mixture of alkali and alkaline earth metal carbonates and halides and reacts chemically therewith releasing electrical charges to said electrode and simultaneously introducing a gas containing air, steam and carbon dioxide at the other electrode where it contacts said electrolyte and reacts chemically therewith releasing electrical charges which are imparted to said other electrode.

5. The method of generating electricity which comprises burning a fuel at one electrode of a cell consisting of a fuel electrode, an oxidizing electrode and an electrolyte comprising a fused mixture of alkali and alkaline earth metal carbonates and halides, an oxygen containing gas together with a carbon dioxide containing gas being introduc-ed into the cell at the said oxygen electrode, electricity being generated as a result of chemical reactions effected under the conditions described.

6. The method as described in claim 5 in which the fuel electrode is solid and carbonaceous.

'7. The process of generating electricity in a fuel cell of two electrodes, a diaphragm and an electrolyte, which comprises introducing a fuel gas into a gas cell at one electrode where it contacts an electrolyte comprising a fused mixture of alkali metal and alkaline earth metal carbonates and halides, and simultaneously introducing a gas containing air and carbon dioxide at the other electrode where it also contacts said electrolyte, the two gases and the electrolyte reacting chemically to produce energy which under the conditions specified becomes avaliable as electrical energy.

HERBERT H. GREGER.

CERTIFICATE OF CORRECTION.

Patent No. 2,175,525.

October lO, 1959 HERBERT HANS GREGER.

It is hereby certified that error appears in the printed specification of the above numbered patent requiring correction as follows: Page, second column, line 15, claim Li, for the word "which" read where; and that the said Letters Patent should be read with this correction therein that 'the same may conform to the record of the case in the Patent Office.

Signed and sealed this llith day of' November, A. D. 1959.

(Seal) henry Van Arsdale, Acting Commissioner of Patents. 

